- MOM Module

Centered on end-to-end digitalization and deeply integrating automotive manufacturing with smart factory practices, this Manufacturing Operations Management platform encompasses six core modules—production, quality, materials, equipment, energy, and Andon. It enables integrated, end-to-end operations spanning from planning to execution and from control to optimization, helping enterprises build a transparent, efficient, lean, and intelligent modern manufacturing system.

Production Management

Achieve end-to-end production process coordination, centered on planned scheduling, process execution, real-time monitoring, and closed-loop traceability.
· Supports Advanced Planning and Scheduling (APS) to automatically break down work orders and optimize resource allocation
· Real-time data collection and visual display of production progress, output, cycle times, and labor hours
· Digital management and control of the entire process, including workflow transitions, work reporting, rework, and scrap handling
· Real-time integration of production data with SCADA and equipment layers to ensure plan execution
· Multi-dimensional production analysis to continuously improve production capacity and delivery efficiency

Quality Management

Establish a closed-loop quality management system covering the entire process, enabling proactive prevention, in-process control, post-process analysis, and continuous improvement.
· Standardized management of incoming material, in-process, finished product, and patrol inspections
· Real-time quality data collection, automated assessment, and rapid anomaly alerts
· Full traceability for the isolation, review, rework, and scrapping of non-conforming products
· Support for Statistical Process Control (SPC) to identify quality fluctuations early
· Generation of quality reports and defect analysis to drive continuous optimization of processes and product quality

Material Management

Achieve transparent, error-proof management across the entire material lifecycle and ensure production kit completeness.
· Integrated control covering inbound/outbound operations, transfers, stocktaking, and line-side inventory
· End-to-end traceability via material batches, serial numbers, and barcodes/RFID
· Pull-based distribution, error-proof material feeding, material shortage alerts, and real-time WIP tracking
· Automated material consumption tracking and cost accounting to minimize waste
· Seamless integration with ERP and WMS to enhance supply chain collaboration efficiency

Equipment Management

Centered on the equipment lifecycle and predictive maintenance to maximize Overall Equipment Effectiveness (OEE).
· Integrated management of equipment registers, inspections, routine maintenance, repairs, and spare parts
· Real-time data acquisition for equipment status, operating parameters, and fault information
· Predictive maintenance, anomaly alerts, and automated analysis of downtime causes
· Automated tracking and visualization of key metrics such as OEE, MTBF, and MTTR
· Reduction of unplanned downtime, extension of equipment lifespan, and lowering of O&M costs

Energy Management

Real-time monitoring, metering, analysis, and optimization of energy resources—including water, electricity, gas, and heat—to facilitate green, low-carbon production.
· Automated energy data collection, categorized metering, and real-time monitoring
· Alerts for abnormal energy consumption, identification of waste sources, and analysis of energy-saving potential
· Energy consumption reporting, cost allocation, and carbon emission statistics
· Support for energy consumption benchmarking at the workshop, production line, and equipment levels
· Promotion of lean energy usage, cost reduction, efficiency improvement, and compliance management

Andon Management

Rapid response, transparent tracking, and closed-loop resolution for production anomalies to minimize losses from line stoppages.
· One-touch alerts for equipment breakdowns, quality issues, material shortages, and safety incidents
· Audio-visual alarms, large-screen displays, and real-time notifications sent to responsible personnel
· Comprehensive logging of response times, resolution durations, and status updates
· Statistical analysis of anomaly data to drive root-cause improvements
· Enhanced on-site emergency response efficiency, ensuring continuous and stable production

- Internet of Things (IoT)

IoT solutions establish a comprehensive connectivity ecosystem linking equipment, production lines, and systems to enable seamless, open communication. By capturing equipment status, process parameters, and operational data in real time, these solutions support anomaly detection, predictive maintenance, and production optimization. They drive intelligent decision-making through data, providing a stable and reliable IoT foundation for digital factories.

- Digital Twin

Based on real-time data and high-precision modeling, digital twin technology replicates the entire physical production line environment, enabling virtual-physical mapping, dynamic simulation, and closed-loop optimization. It supports process validation, production line planning, fault prediction, and process iteration, thereby reducing trial-and-error costs, enhancing deployment efficiency, and empowering full-lifecycle digital management.

Digital Simulation

Digital simulation serves as the core foundation of the CHG digital twin platform. Leveraging high-precision modeling and simulation algorithms, it enables the digital replication of physical environments and multi-dimensional simulation, spanning the entire lifecycle from factory planning to operations and maintenance, while supporting virtual commissioning and dynamic optimization.

- High-precision scenario modeling: Creates 1:1 digital models based on production lines, equipment, and process parameters, faithfully replicating details such as layout, workflows, material flow, and energy consumption to ensure a high degree of alignment between the virtual and physical worlds.
- Multi-dimensional simulation: Covers production workflows, process parameters, equipment operation, and energy optimization; supports the simulation of various operating conditions and scenarios to proactively identify bottlenecks, process defects, and energy inefficiencies.
- Planning and optimization support: Suitable for both new factory construction and production line retrofitting; validates planning schemes through simulation and optimizes layouts, workflow integration, and resource allocation to minimize planning errors and reduce upfront investment.
- Data integration and synchronization: Connects with IoT and SCADA systems to synchronize real-time on-site data and dynamically update simulation models, ensuring accuracy and timeliness while enabling virtual commissioning and optimized operations and maintenance.

Virtual Commissioning

Virtual commissioning is a core application module of digital twin platforms. By leveraging digital simulation models, it enables equipment commissioning, process validation, and program optimization prior to the physical implementation of the production line, thereby significantly shortening commissioning cycles, reducing costs, and ensuring rapid production line deployment.

- Offline Virtual Commissioning: Debug equipment control programs and process workflows in a virtual environment—without the need to build a physical production line—by simulating scenarios such as equipment start-up/shutdown, process flow, and exception handling; this allows for the early detection of program bugs, process conflicts, and equipment coordination issues.
- Process Parameter Optimization: Iteratively test various combinations of process parameters through virtual commissioning to optimize production cycle times, machining precision, and energy consumption; finalize process plans while avoiding the material waste and equipment wear associated with physical commissioning.
- Personnel Training and Empowerment: Create virtual operational scenarios for immersive training of maintenance, operations, and commissioning staff; enable them to familiarize themselves with equipment operation, process workflows, and exception handling procedures, thereby reducing training costs and enhancing professional capabilities.
- Accelerated Production Launch: Upon completion of virtual commissioning, directly synchronize optimized programs and process parameters to the physical production line; minimize on-site commissioning time, facilitate rapid line deployment, and shorten project timelines by over 30%.

Digital Twin

The Digital Twin serves as the core value carrier of the CHG Digital Twin Platform; by constructing a real-time, dynamic virtual replica of the physical production line, it enables synchronization between the virtual and physical realms, dynamic monitoring, and closed-loop optimization, thereby empowering the full lifecycle operation and maintenance management of the production line.

- Real-time Virtual-Physical Synchronization: Utilizing IoT and SCADA systems, comprehensive data—such as equipment status, process parameters, production progress, and energy consumption—is collected from the physical production line in real time and mapped to a virtual replica. This achieves "physical occurrence, virtual synchronization," providing an intuitive, holistic view of the production line's operation.
- Dynamic Monitoring and Early Warning: The virtual replica displays key indicators—including equipment operating status, process fluctuations, and energy consumption changes—in real time. It supports the automatic identification of anomalous data and triggers audio-visual alarms, enabling the prediction of equipment failures and production anomalies to facilitate rapid response by operations and maintenance personnel.
- Closed-loop Optimization and Iteration: Based on real-time and historical data from the virtual replica, the system simulates the effects of strategies such as process optimization, equipment maintenance, and capacity adjustments. These optimized plans are then applied to the physical production line, while feedback from physical data is used to refine the virtual model, creating a closed-loop process of "virtual simulation, physical verification, and optimization iteration."
- Full Lifecycle Management: This covers the entire lifecycle—from planning, construction, and commissioning to operation, maintenance, and upgrades. Through the digital twin replica, the system enables the traceability of operating status, root cause analysis of faults, and optimization of maintenance strategies, thereby extending the production line's service life and reducing total lifecycle operating costs.

- Scada

SCADA provides real-time data acquisition, centralized monitoring, and visual management capabilities for the production floor. Featuring an intuitive human-machine interface (HMI) that displays equipment and process operating status, it supports anomaly alerts, parameter adjustment, and process traceability, thereby ensuring stable production line operation and providing core data support for production control and operational optimization.